Safety Services

Industrial Safety Management Services

  • Designing & Installation of Fire Hydrant, Sprinkler, Smoke Detection System, Gas flooding system, Extinguishers, etc.
  • Operation and Maintenance of installed Firefighting System.
  • Third-party Inspection & Certification for Tools & Tackles, pressure vessels,  Forklifts, Cranes, etc.

Fire Safety Audits as per TAC/NBC/UL-FM/Others

  • These are comprehensive assessments of fire safety measures in buildings or facilities, conducted according to standards set by various authorities like Tariff Advisory Committee (TAC), National Building Code (NBC), Underwriters Laboratories (UL), or Factory Mutual (FM).
  • The audits evaluate fire prevention systems, emergency exits, alarm systems, and overall compliance with fire safety regulations, providing recommendations for improvements to ensure maximum protection against fire hazards

3M Safety Philosophy (Man-Material-Machine)

  • This approach focuses on three key elements of workplace safety: the human factor (Man), the resources used (Material), and the equipment involved (Machine).
  • It emphasizes that safety is achieved by addressing risks and implementing controls in all three areas simultaneously, ensuring a comprehensive approach to workplace safety management.

Different System Safety Hazard Analysis

  • HIRA (Hazard Identification and Risk Assessment): Systematic process to identify workplace hazards and evaluate associated risks. Helps prioritize safety measures based on risk severity and likelihood.
  • HAZOP (Hazard and Operability Study): Structured technique to identify potential hazards in process systems. Uses guide words to examine deviations from normal operations.
  • QRA (Quantitative Risk Assessment): Numerical estimation of risks associated with identified hazards. Provides quantitative data to support decision-making in risk management.
  • LOPA (Layer of Protection Analysis): Method to assess the adequacy of safeguards against identified risks. Evaluates multiple protection layers to determine overall risk reduction.
  • SIL (Safety Integrity Level): Classification system for safety instrumented systems. Defines the level of risk reduction required for a safety function.
  • ETA (Event Tree Analysis): Graphical model of possible outcomes following an initiating event. Used to analyse the progression of scenarios and their consequences.
  • FTA (Fault Tree Analysis): Top-down approach to identify causes of a specific undesired event. Uses Boolean logic to combine series of lower-level events.
  • RCA (Root Cause Analysis): Method to identify the fundamental reasons for an incident or problem. Aims to prevent recurrence by addressing underlying causes.
  • FMEA (Failure Mode and Effects Analysis): Systematic approach to identify potential failures in a system or process. Assesses the impact of different failure modes and prioritizes improvements.
  • JSA (Job Safety Analysis): Technique that focuses on job tasks to identify hazards before they occur. Defines safe procedures to eliminate or reduce hazards for specific jobs.
  • What-if Analysis: Brainstorming technique to identify potential hazards and their consequences. Uses "What if" questions to explore possible deviations from normal operations.
  • Why-Why Analysis: Iterative interrogative technique to explore cause-and-effect relationships. Repeatedly asks "Why?" to drill down to root causes of problems.
  • PSSR (Pre-Startup Safety Review): Systematic check before starting up a new or modified process. Ensures all elements are in place for safe operation before commissioning.
  • MOC (Management of Change): Process to ensure that safety, health, and environmental risks are controlled when a change is made. Applies to changes in equipment, procedures, materials, and personnel.
  • ORI (Operational Readiness Inspection): Comprehensive review to ensure a facility is ready for safe operation. Typically conducted before initial startup or after major modifications.
  • TOR (Techniques of Operation Review): Systematic examination of operational procedures and practices. Aims to identify potential hazards and improve operational safety.
  • CRI (Construction Readiness Inspection): Review to ensure construction meets safety and quality standards. Conducted at various stages during construction of new facilities.
  • CSS (Critical Safety Systems): Identification and management of systems crucial for maintaining safety. Ensures high reliability and availability of key safety functions.
  • PSI (Process Safety Information): Compilation of written information about the hazards of materials and processes. Essential for understanding and managing process risks.
  • Poka-Yoke based on THERP: Error-proofing technique based on Technique for Human Error Rate Prediction. Designs systems to prevent or detect human errors before they cause harm.
  • IPL (Independent Protection Layers): Concept of using multiple, independent safeguards to protect against hazards. Each layer acts independently to reduce overall risk.
  • BOW TIE Analysis: Visual tool that depicts pathways between hazards, threats, consequences, and controls. Shows both preventive and mitigative measures in a single diagram.
  • Ishikawa Analysis (Fishbone Diagram): Causal diagram that shows potential causes of a specific event or problem. Organizes contributing factors into major categories for systematic review.
  • Ishikawa Analysis (Fishbone Diagram): Causal diagram that shows potential causes of a specific event or problem. Organizes contributing factors into major categories for systematic review.
  • Delphi Technique: Structured communication technique using a panel of experts. Aims to achieve consensus on complex safety issues through iterative questioning.
  • Scenario Analysis: Process of analysing possible future events by considering alternative possible outcomes. Helps in preparing for various potential safety scenarios.
  • Toxicity Assessment: Evaluation of the harmful effects of chemicals on living organisms. Crucial for determining safe exposure levels and protective measures.
  • HACCP (Hazard Analysis and Critical Control Points): Systematic approach to food safety, identifying critical points in production. Focuses on prevention of hazards rather than finished product inspection.
  • ALARP (As Low as Reasonably Practicable): Principle that risks should be reduced to a level that is as low as reasonably achievable. Balances risk reduction against time, trouble, and cost of further reduction.
  • Static Charge Control: Measures to prevent accumulation and discharge of static electricity. Important in environments where static sparks could ignite flammable materials.
  • Sneak Analysis: Method to identify unexpected paths or logic flows in a system. Helps detect hidden design flaws that could lead to unintended system behaviour.
  • CCA (Cause Consequences Analysis): Combines fault tree and event tree analysis. Links causes and consequences of potential incidents in a single diagram.
  • Machine Analysis: Evaluation of machinery to identify potential hazards and safety issues. Includes assessment of guards, controls, and operational procedures.
  • Arc Flash Analysis: Study of potential electrical arc flash hazards in electrical systems. Determines safe working distances and personal protective equipment requirements.
  • Power System Study: Comprehensive analysis of electrical power systems, including load flow and short circuit analysis. Ensures proper design and operation of electrical systems for safety and reliability.

Designing, Inspection & Installation

Fire Hydrant (IS13039:1991)

  • Water supply system for firefighting, designed as per Indian Standard.
  • Involves strategic placement of hydrants, proper water pressure, and access for fire trucks.
  • Regular inspection and maintenance ensure readiness for emergencies.

Sprinkler System

  • Automatic fire suppression system that releases water when heat is detected.
  • Design considers coverage area, water supply, and specific hazards of the space.
  • Requires periodic testing and inspection to ensure proper functionality.

Flooding System

  • Typically used in areas with high-value equipment or special hazards.
  • Rapidly floods an entire area with fire suppressant (water, foam, or gas).
  • Design must consider room sealing, drainage, and potential damage from suppressant.

Smoke Detectors

  • Early warning devices that detect presence of smoke particles in the air.
  • Placement is crucial for effective coverage and timely alarm activation. Regular testing and battery replacement (for battery-operated units) are essential.

VESDA (Very Early Smoke Detection Apparatus)

  • Highly sensitive air sampling system for detecting smoke at very early stages.
  • Uses network of pipes to continuously sample air from protected area. Ideal for critical facilities where early warning is crucial.

LHS (Linear Heat Sensing) Cables

  • Continuous heat detection along the entire length of the cable.
  • Useful in areas where point detectors may not be effective or practical.
  • Requires careful installation to ensure proper coverage and sensitivity.

Fire Tender

  • Specialized vehicle equipped with firefighting equipment and water supply.
  • Design considers water capacity, pumping ability, and equipment storage.
  • Regular maintenance and crew training are essential for effective response.

SCBA (Self-Contained Breathing Apparatus)

  • Provides breathable air in hazardous environments.
  • Design focuses on air supply duration, weight, and user comfort.
  • Requires regular inspection, testing, and user training.

Fire Suits

  • Protective clothing for firefighters, designed to withstand high temperatures.
  • Includes multiple layers for thermal protection and moisture management.
  • Regular inspection for damage and proper cleaning are crucial for effectiveness.

Thermography Study (Infra-red scanning)

  • A non-destructive testing method using infrared cameras to detect temperature variations in equipment or structures, identifying potential issues before they lead to failures.

Lightning Protection Study

  • An assessment of a facility's vulnerability to lightning strikes and the design of appropriate protection systems to safeguard structures, equipment, and personnel.

Emergency Preparedness & Planning

  • The process of developing and maintaining plans for responding to potential emergencies or disasters, ensuring quick and effective action to minimize impact and protect lives and assets.

Production Lines Safety Audit

  • A systematic examination and evaluation of safety measures, practices, and compliance in manufacturing processes to identify hazards and improve overall safety.

Chemical Process Safety Audit

  • A comprehensive review of safety systems and procedures in chemical handling and processing operations, focusing on preventing accidents and managing hazardous materials.

Flammable Area Classification (Zone 0,1,2,3)

  • A systematic approach to identifying and categorizing areas where flammable gases or vapours may create potentially explosive atmospheres, with zones defined by the frequency and duration of the hazardous atmosphere's presence.

Dust Hazard Analysis (DHA) for Zone 20,21,22

  • A methodical assessment of combustible dust hazards in industrial settings, classifying areas based on the likelihood and persistence of explosive dust clouds.

Static Charge Management

  • The process of identifying, evaluating, and controlling static electricity hazards in industrial environments to prevent ignition of flammable materials or damage to sensitive equipment.

Vapor Cloud Explosion (VCE) Study

  • An analysis of the potential consequences of a large release of flammable gas or vapor that forms a cloud and ignites, causing a rapid burning and expansion.

Unconfined Vapor Cloud Explosion (UVCE) Study:

  • An assessment of the risks and impacts of an explosion resulting from the ignition of a vapor cloud in an open, unconfined space.

Boiling Liquid Expanding Vapor Explosion (BLEVE) Study

  • An evaluation of the hazards associated with the sudden release of vapours from a vessel containing pressurized liquid above its atmospheric boiling point.

Management of Change (MOC)

  • A systematic approach to ensuring that changes to equipment, procedures, materials, or personnel are properly reviewed and implemented to maintain safety and operational integrity.

Safety Standard Drafting & Implementation

  • The process of developing, documenting, and enforcing safety guidelines and procedures specific to an organization's operations and hazards.

P&ID Review

  • A critical examination of Piping and Instrumentation Diagrams to ensure they accurately represent the process, safety systems, and equipment, identifying potential hazards or design flaws.

Machine Guarding Audit & Execution

  • An assessment of machinery safeguards to ensure they adequately protect workers from hazards, followed by implementation of necessary improvements.

Road & Vehicle Safety Audit

  • A formal examination of existing or future road projects to identify potential safety issues and suggest measures to reduce accidents and improve overall road safety.

Ergonomics Study (RULA, REBA)

  • An assessment of workplace conditions and job demands using tools like Rapid Upper Limb Assessment (RULA) and Rapid Entire Body Assessment (REBA) to identify and reduce ergonomic risk factors.

Qualitative & Quantitative Industrial Hygiene Monitoring Risk Assessment

  • A comprehensive evaluation of workplace exposures to chemical, physical, and biological agents, using both observational methods and precise measurements to assess health risks and determine appropriate control measures.

Qualitative & Quantitative Industrial Hygiene Monitoring Risk Assessment

  • A comprehensive evaluation of workplace exposures to chemical, physical, and biological agents, using both observational methods and precise measurements to assess health risks and determine appropriate control measures.

Gas Safety Specialist

Cryogenics & Gas Safety

  • The specialized field of handling and managing extremely low-temperature gases and liquids, focusing on safety measures for storage, transport, and use of cryogenic substances.

Chlorine Safety

  • Specific safety protocols for handling chlorine gas, including containment, leak detection, and emergency response procedures due to its toxic and corrosive nature.

Hydrogen Safety

  • Safety measures for handling highly flammable hydrogen gas, focusing on leak prevention, ventilation, and explosion protection.

LPG (Liquefied Petroleum Gas) Safety

  • Safety practices for storing, handling, and using propane or butane in pressurized containers, including leak detection and fire prevention.

PNG (Piped Natural Gas) Safety

  • Safety procedures for the distribution and use of natural gas through pipeline systems, including leak detection and emergency shut-off protocols.

CNG (Compressed Natural Gas) Safety

  • Safety measures for handling and using natural gas compressed to high pressures, particularly in vehicle fuelling applications.

CO (Carbon Monoxide) Safety:

  • Procedures to prevent, detect, and respond to the presence of toxic carbon monoxide gas, often focusing on ventilation and detection systems.

NH3 (Ammonia) Safety

  • Safety protocols for handling anhydrous ammonia, addressing its corrosive and toxic properties in industrial and refrigeration applications.

BFG (Blast Furnace Gas) Safety

  • Safety measures for handling the combustible by-product gas from iron-making blast furnaces, focusing on its toxic and explosive properties.

Coke Oven Gas Safety

  • Procedures for safely managing the flammable and toxic gas produced during coal carbonization in coke ovens.

Converter Gas Safety

  • Safety protocols for handling gas produced during steel-making processes, addressing its toxic and flammable nature.

Water Gas Safety

  • Safety measures for handling synthetic gas produced by passing steam over incandescent coke, focusing on its toxic and explosive properties.

Silane Safety

  • Specialized safety procedures for handling highly pyrophoric silane gas, used in semiconductor manufacturing.

Specialty Gases Safety

  • Safety protocols for handling various high-purity or custom-blended gases used in research and industry.

Bulk Gas Handling & Plant Operational Safety

  • Comprehensive safety measures for large-scale gas storage, distribution, and use in industrial settings.

Gas Station Design & Commissioning Safety Measures

  • Safety considerations in the design, construction, and initial operation of gas fueling stations.

Oxidizer Cleaning

  • Specialized cleaning procedures for equipment used with oxidizing gases to prevent contamination and reduce fire hazards.

Pickling Procedures

  • Safety measures for the process of removing impurities from metal surfaces using acidic solutions, often involving hazardous gases.

VITT (Vacuum Insulated Transfer Tube) Installation

  • Safety procedures for installing and maintaining specialized piping for cryogenic liquid transfer.

VIST (Vacuum Insulated Storage Tank) Installation

  • Safety measures for installing and operating large-scale cryogenic storage tanks.

FBT (Field-Built Tank) Installation

  • Safety protocols for on-site construction and installation of large gas storage tanks.

Water Sealed Gas Holders

  • Safety considerations for large-volume gas storage systems that use water as a seal and pressure regulator.

Reactors (Batch/Continuous Process) Safety

  • Safety measures for vessels where chemical reactions occur, addressing pressure, temperature, and chemical hazards in both batch and continuous operations.

Pressure Vessel Testing

  • Procedures for safely testing the integrity of pressurized containers used for gas storage or reactions.

Pigging Procedure

  • Safety protocols for using pipeline inspection gauges ("pigs") to clean or inspect gas pipelines without interrupting flow.

Traffic/Transportation Management System (TMS)

  • Traffic/Transportation Management System (TMS is a comprehensive approach to monitoring, controlling, and optimizing the movement of vehicles and people within a specified area or network. It encompasses a range of technologies, strategies, and procedures designed to improve safety, efficiency, and sustainability in transportation.
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